5-roll Dry Process Film Forming Machine

Name: 5-roll Dry Process Film Forming Machine
Brand: Shenzhen Tsingyan Electronic Technology Co., Ltd.

The 5-roll dry process film forming machine is specifically designed for the research and small-scale production of dry electrodes, featuring high efficiency and precise control. Its five-roll structure enables uniform film formation, ensuring consistent thickness and surface quality of the electrode materials. This equipment is easy to operate, making it suitable for laboratories and small production lines, supporting the development of new materials and process optimization. As a fundamental device in dry electrode production, the 5-roll dry process film forming machine provides researchers and manufacturers with a reliable platform to enhance electrode performance and production efficiency.

Buy 5-roll Dry Process Film Forming Machine

Parameters of 5-roll Dry Process Film Forming Machine

Basic technical parameters of the equipment

No.	Item	Technical parameters	Remarks
1.	Steel Roller Specifications	Φ120×200mm (roll surface diameter×roll surface width)
2.	Effective width	120mm
3.	Weight	Main machine about 0.5T, total weight about 0.8T
4.	Equipment speed	Design speed 10m/min, production speed 1-5m/min
5.	Roll runout	≤±2μm
6.	Adjustment accuracy of roll gap	Roller seam adjustment precision ≤1μm
7.	Machine appearance	International warm gray 1C (eventually made according to the uniform color plate provided by Party A)
8.	Roll temperature	Stable running temperature 150°	electrical heating
9.	Temperature uniformity	±2°

Incoming material specification

No.	Item	Technical parameters	Remarks
1.	Positive Electrode Powder	Ternary, Lithium Iron Phosphate
2.	Negative Electrode Powder	Graphite, Silicon

Product Output Parameters

No.	Item	Technical parameters	Remarks
1.	Membrane Thickness	90-600μm	Depending on the raw material process
2.	Film winding	Roll diameter MAX:200mm	3-inch air rise shaft
3.	Thickness uniformity	Membrane thickness ≤100μm, uniformity ≤±2μm Film thickness >100μm, uniformity ≤±2%

Advantages of 5-roll Dry Process Film Forming Machine

1. Flexible Small-batch Production

It is suitable for laboratory-scale production, allowing for flexible parameter adjustment and quick experimental verification.

2. Precise Film Thickness Control

The distances between each roll can be accurately adjusted to ensure the uniformity of film thickness and improve product quality.

3. Space and Cost Saving

It occupies a small area with a simple and compact design, thus saving laboratory space.

Application of 5-roll Dry Process Film Forming Machine

Field of Battery Material R&D and Production

Utilized for small-scale manufacturing and research and development of the film-forming process of electrode materials for lithium-ion batteries (such as graphite, silicon-based negative electrode powders, and ternary and lithium iron phosphate positive electrode powders). It is possible to manufacture film sheets with varying thicknesses and uniformities to satisfy the requirements of battery performance research and product development by carefully regulating the rolling parameters. - It supports the advancement of battery technology by assisting battery material companies in streamlining their production, enhancing the quality of their film sheets, and improving battery performance metrics including energy density and charge-discharge efficiency.

Research Institution Experimental Research Field gives academic institutions and scientific research organizations a platform to conduct experiments in order to investigate the performance change laws and film-forming properties of novel battery materials. To investigate novel material applications and examine the connection between a material's microscopic structure and macroscopic qualities, film sheets can be made under various rolling conditions. encourages academic research and technological innovation in the field of battery materials, supports the growth of scientific research projects, develops professional talents, and offers data assistance for scientific researchers.

The field of quality control and inspection in related industries is used by companies that produce battery materials and manufacture batteries to inspect the quality of their products and raw materials. To guarantee that materials and products fulfill quality standards, standard film sheets and testing parameters like thickness and uniformity are prepared. - assists businesses in keeping an eye on the production process's stability, quickly identifying process issues, making necessary adjustments to guarantee the consistency and stability of their output, and enhancing their competitiveness in the market.